In dealing with countless reports, an inspection report should not be ignored. The company shall perform first article inspection fai on items that represent the production process. The terms item, po, buyer and seller used herein have the same meaning as work, contract, lockheed martin. Asensjac 9102 rev a first article inspection may 2010 satair fair to as9102. Solidworks inspection standard is a first article and inprocess inspection solution that streamlines the creation of inspection documentation.
As9102 first article inspection procedure in download, fully compliant as9102b process, instructions and compliant report forms configuration definition data package template to create data package of applicable documents data list drawing tree of document revision levels. Once all of the design activities have been completed and production processes have been determined, an fai can be performed on the first production run. First article inspection fai as9102 lockheed martin. Ideagens first article inspection software is used by more than 2500 users to improve productivity, efficiency and reliability of their quality inspection work. The purpose of this standard is to provide a consistent documentation requirement for aerospace components first article inspection. Asensjac9102 revision a aerospace first article inspection. A first article inspection report is the document that certifies that each sample was produced and inspected according to the customers.
Form 2, to be complete in accordance with as9102 rev a moog. The verb first article inspection is the act of comparing a physical sample part with the specifications against which it was designed. A first article inspection fai report is a collection of characteristics that need to be checked. If the company requires an aerospace first article inspection report, the quality assurance.
To validate that a product has been manufactured to the correct specification, first article inspection report fair consists of 3 forms form 1 part number accountability, form 2 product accountability and form 3 characteristic. Aug 01, 2019 the as9102 standard defines first article inspection as, a planned, complete, independent, and documented inspection and verification process to ensure that prescribed production processes have produced an item conforming to engineering drawings, dpd, planning, purchase order, engineering specifications, andor other applicable design documents. Most companies have a specific quality process flow for the entire manufacturing process which include pre. Xseries, power zservers, storage the elements listed below must be checked as part of the fai for all ibm part numbers pn. Fai first article inspection jesse garant metrology center. The as9100 rev d defines first article inspection as a production process verification activity, so all designs should be completed before an fai is conducted. First article inspection report template excel templates2. First article inspection is a process whereby a manufacturer and a supplier working together verify the ability of the supplier to produce a part and meet the production needs of the purchasing manufacturer. A fai report utilizes the dimensional properties of a production part in comparison to design. Quality first article inspection page 1 of 2 iss 1 rev 0 june 11 first article inspection fai 1. A first article inspection report as template may be required on some items e. Its purpose is to provide the reader with the background and results of your inspection in a brief manner. First article inspection report beginners guide youtube.
With our free first article inspection report fair forms, you can manually complete to fill the forms on excel or other spreadsheet software. First article inspection software get started for free. First article inspection software fai software ideagen plc. First article inspection guidebook issue date page sqag001 2 22 feb 2018 9 of 31 uncontrolled if downloaded or printed 8. First article inspection is the detailed measurement and analysis of the initial results of a production process to make sure that results match specifications. Asensjac9102 revision a aerospace first article inspection requirement 8. First article inspection procedure template pictures in here are posted and uploaded by adina porter for your first. After completing your first article inspection report template and conducting an inspection, you can immediately generate a report without having to manually compile inspection data. Part name nomenclature of the article listed in block 2. The purpose of the first article inspection is to provide objective evidence that all engineering design and specification requirements are properly understood, accounted for, verified, and documented. Usually the list is longer on an fai as this is typically the first time a design has been produced into a real product.
First article inspection is conducted after the first production run. Get our complete guide to creating an as9102 revb compliant first article, a free fai template. This generates a new first article inspection report. A first article inspection is typically called for in a purchase order contract between the producer and buyer. A first article inspection fai is an official authentication method for a manufacturing process. Part number part number when delivered to engineering drawing. Microsoft excel is one of the most versatile and useful programs in the office suite. A first article inspection fai is the process of verifying the design requirements of a product from the first production run. Required by as9102 in the aerospace industry and customer requirements in other manufacturing industries, first article inspection reports fairs validate that a product has been manufactured to the correct specification. Instructions first article inspection fai report for form mdc 1016.
An introduction to as9102 first article inspection reports fais. First article inspection fai is a process to validate your. Suppliers may use their own format for fai reports if they contain all. Automatically generated report number corresponding with the fai. This first article inspection form template makes documenting and tracking first article inspections quick and easy. Characteristic accountability, verification and compatibility evaluation. The supplier shall perform a first article inspection for this part number if any of the. Product accountability raw material, specifications and special processs, functional testing. Q2a first article inspection fai as9102 a hard copy of this document may not be the document currently in effect. The document is intended to guide how this is achieved. First article inspections form a critical part of quality management, but they dont form the only part. However, this manual procedure could be very stressful and. Part number part number when delivered to engineering drawing requirements. Requirements first article inspection reports are to be recorded in english or in a language specified by the customer.
Fa cover sheet dimensional report dimensional report. A standalone application and an embedded solidworks addin, solidworks inspection standard enables you to leverage legacy data regardless of the file type. Yes na fixed process documentation attached reference honeywell e. Learn the 5 steps to creating a first article inspection report and get a free excel template for an as9102 fair. To evaluate the discus desktop products with your input files, you can obtain a 30day evaluation license by selecting the get. R aerospace first article inspection requirement rationale this standard was revised to emphasize the value of the first article inspection fai process to an organization, separate and enhance the planning and evaluation activities, and define digital product definition dpd and its relationship to the fai process. How to create an as9102 first article inspection report 201908. It doesnt matter if you need excel templates for budgeting the next fiscal year, tracking your business inventory, planning out meals, or creating a fantasy football draft sheet, there are plenty of microsoft excel templates for you. First article inspection as9102 form 1 checklist safetyculture. The current version is always the version on the lockheed martin network. A first article inspection report is the document that certifies that each sample was produced and inspected according to the customers specifications. A standalone application and an embedded solidworks. The organizations system shall provide a process for the inspection, verification, and documentation of a.
A first article inspection fai is an evaluation method conducted by both the supplier and. As9102 first article inspection procedure in download, fully compliant as9102b process, instructions and compliant report forms. First article inspection report form download free sample excel. How to create an as9102 first article inspection report. When to conduct a first article inspection as9100 rev d clarifies fai as a production process verification activity, so all designs should be finished before an fai is conducted. A first article inspection report iso fai template may be required on some items e. If the company requires an first article inspection report of the vendor, the quality assurance manager should verify that it addresses the companys requirements, using qp12102 first article inspection report for guidance.
Jan 29, 2020 first article inspection template excel. Po format is hardware revision level drawing revision level. The first article template kit contains all documents listed below. This form is used to identify and provide traceability to the product. First article inspection is a process whereby a manufacturer and a supplier working together verify the ability of the supplier to produce a part and meet the production needs of the purchasing. As9102 first article inspection procedure jnf specialties. If the company requires an aerospace first article inspection report, the quality assurance manager should verify that the suppliers fai report addresses the companys requirements using the as12 first article inspection. Nov 07, 2017 the point of first article inspection is to be able to prove that your entire production process, including everything you need to perform that process, will produce the required parts and assemblies.
Free download fai report excel template and stepbystep guide. If there is ever a question that your production capabilities were acceptable, fai is the one point you can return to and say, here, we proved. First article inspection procedure template has a variety pictures that partnered to find out the most recent pictures of first article inspection procedure template here, and plus you can get the pictures through our best first article inspection procedure template collection. Prior to completion of the accompanying forms, the user shall check to ensure that. To validate that a product has been manufactured to the correct specification, first article.
Instructions first article inspection fai report for form mdc 1016 1. To assist in your endeavors, we have here inspection report templates that you can refer to. First article inspection fai the beginners guide for 2020. Supplier requirements for first article inspection. As9102 first article inspection reports inspectionxpert. In first article inspection, all measured results must conform to their requirements. Before the manufacturing process begins, industry requirements suggest a detailed verification and comparison of product design vs. Most companies have a specific quality process flow for the entire manufacturing process which include prefai phases like sampling, and also outline the steps following a successful or unsuccessful first article inspection. The purpose of this standard is to provide a consistent documentation requirement. First article inspection report template templates2.
Ibm pcb first article inspection fai template ibm integrated supply chain. The first thing that the reader should see in your report would be the executive summary. As9100d first article inspection how to perform it. In free trial mode, you can try out discus desktop for an indefinite period of time, but you will only be able to operate on the included set of input files the example tdp, drawing, and specification files. For most people, writing an report for inspection is a hassle. As9102 revision a first article inspection report form. First article inspection fai training collins aerospace. Aug 30, 2012 requirements first article inspection reports are to be recorded in english or in a language specified by the customer. Set automatic sharing on so generated reports are regularly sent to quality supervisors, managers, and other stakeholders.
To evaluate the discus desktop products with your input files, you can obtain a 30day evaluation license by selecting the get evaluation license button on the free trial popup window within discus. As9102 is a standard updated by the sae to emphasize the value of the fai process, and a common reporting format for manufacturers in. A first article inspection is a complete, independent and documented physical and functional inspection process to verify that prescribed production methods have produced an acceptable item as specified. A first article inspection fai is an evaluation method conducted by both the supplier and purchaser of a product to ensure the endproduct and manufacturing process meets the required specifications. However, this manual procedure could be very stressful and timeconsuming, while you can finish your first article inspection report more easily and efficiently with our automated ballooning software. Download or create a printout of the fair and its uploaded pdf documents. Please download our free first article inspection report form sample excel to help finishing your first article inspection more efficiently.
First article inspection example ballooning an engineering drawing while. If the company requires an first article inspection report of the vendor, the quality. How to create a first article inspection report in 5 steps. First article inspection example ballooning an engineering drawing while conducting the fai a common technique called ballooning is used to identify each. First article inspection report form download free sample. Aerospace first article inspection requirement sae. First article inspection report as9100 template as12. Change letter or edition and issue of the part number, as applicable. Neglecting such reports could bring out legal and administrative consequences.